ISO 13485:2016 · CE Marked under EU MDR 2017/745 · Exporting to 25+ Countries +91 9266125395 [email protected]
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Dried Blood Spot Kits Cleanroom Manufacturing Facility
OEM MICRO-SAMPLING & DBS SOLUTIONS

Next-Gen Dried Blood Spot Kits: Global OEM Manufacturing & Precision Micro-Sampling Solutions for Decentralized Diagnostics

Engineered for absolute sample stability, zero cold-chain dependency, and seamless LC-MS/MS laboratory workflow integration. ISO 13485:2016 & CE MDR compliant custom DBS collection assemblies for clinical trial CROs, newborn screening programs, and global diagnostic networks.

UN3373 & CE Certified

Full compliance with UN3373 Category B biological transport standards, ISO 13485 quality systems, and EU MDR 2017/745 regulatory frameworks.

Pure Cotton Cellulose Matrix

Standardized 100% pure cotton lint filter substrate with zero chemical additives, delivering accurate spot absorption and consistent elution yields.

Global OEM Customization

Full turn-key kit configurations including custom pre-printed barcoded collection cards, safety lancets, desiccants, and multi-language IFU mailers.

23+
Years of Cleanroom Manufacturing
25+
Global Export Destinations
100%
Batch Traceability & QC Assurance
300+
Cleanroom & Technical Specialists
Technical Overview & Information Gain

Re-Engineering Bio-Sampling: The Science Behind High-Recovery Dried Blood Spot Kits

In modern clinical research and diagnostic medicine, traditional venipuncture presents substantial friction: expensive cold-chain logistics, rapid analyte degradation during transport, high biohazard risks, and invasive phlebotomy requirements. Dried Blood Spot (DBS) Kits have emerged as the definitive micro-sampling technology for decentralized clinical trials (DCT), newborn screening, therapeutic drug monitoring (TDM), and epidemiological surveillance.

Surgeine Healthcare’s engineered DBS collection systems utilize ultra-pure 100% cotton cellulose filter media (Whatman 903 equivalent) manufactured under strict humidity-controlled Class 100,000 cleanroom environments. When a capillary blood droplet (~50–75 µL) contacts our optimized matrix, rapid absorption and capillary drying occur, immobilizing target biomolecules within a porous matrix. This solid-state stabilization preserves small-molecule pharmaceuticals, monoclonal antibodies, nucleic acids (DNA/RNA), and metabolic biomarkers at ambient temperatures for extended periods—eliminating dry-ice reliance and dramatically lowering shipping costs worldwide.

  • Homogeneous Spot Spreading: Precision-milled cellulose fibers ensure uniform liquid dispersion, minimizing spot-to-spot surface area variance and reducing quantitative analytical error in mass spectrometry.
  • Zero Background Interference: Substrates are washed and verified free of heavy metals, plasticizers, and background chemical contaminants that cause ion suppression in LC-MS/MS assays.
  • Integrated Turnkey Kits: Fully customizable patient home-sampling kits supplied with sterile single-use safety lancets, CHG skin prep pads, silica gel desiccant packs, and UN3373-certified bio-transport return envelopes.
  • Automated Laboratory Compatibility: Card geometry and pre-printed target circles are engineered to match automated robotic punchers (e.g., BSD600, Panthera-Puncher) for seamless high-throughput screening.
ISO 13485:2016CE MDR CertifiedUN3373 Category BWhatman 903 GradeClass 100K CleanroomZED Gold Facility

Contact Us for Custom OEM DBS Kits

Surgeine Cleanroom Facility — Automated converting, quality testing, and bio-burden controlled packaging of medical disposables.
Product Portfolio

Recommended Dried Blood Spot Kit Configurations

Surgeine Healthcare provides tailored micro-sampling solutions configured for specific clinical applications, analytical assays, and patient collection environments.

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Neonatal & Metabolic

Newborn Screening DBS Kits

5-spot pre-printed filter collection cards made from 100% pure cotton cellulose. Designed for heel-stick capillary blood sampling in infants to screen for congenital metabolic disorders.

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Clinical Research

Decentralized Clinical Trial (DCT) Kits

Turnkey, patient-friendly home collection packs containing 2D barcoded DBS cards, pressure-activated auto-safety lancets, alcohol wipes, gauze, desiccant, and pre-addressed return mailers.

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Therapeutic Monitoring

Quantitative TDM & PK/PD Kits

Engineered substrate matrices paired with precise volumetric capillary microsamplers to eliminate Hematocrit (HCT) spreading bias in LC-MS/MS drug quantification.

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Molecular Diagnostics

Genomic & Viral Load Sampling Kits

Chemically treated collection cards designed for cell lysis and nucleic acid (DNA/RNA) stabilization at ambient temperatures during global infectious disease surveillance.

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Toxicology

Drugs of Abuse & Forensic DBS Kits

Tamper-evident sampling assemblies with integrated chain-of-custody documentation, barcoded transport vials, and active moisture barrier packaging.

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Fully Custom OEM

Custom Private-Label Micro-Sampling Kits

Complete custom branding, card format engineering, multi-language instructions for use (IFU), component selection, and country-specific regulatory dossier support.

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Technical Buyer’s Matrix

Dried Blood Spot Substrate & Media Selection Framework

Selecting the ideal collection card media is essential for ensuring analytical sensitivity, linear extraction efficiency, and matrix stability across different analytical platforms.

Comparison of Substrate Types, Sample Volumes, Analyte Target Stability, and Assay Applications for Dried Blood Spot Kits
Substrate / Media Grade Composition & Treatment Spot Volume / Diameter Target Analytes Primary Clinical / Diagnostic Application
Grade 903 Cotton Cellulose 100% pure cotton lint, untreated, zero additives 50 – 75 µL per spot (12–13mm circle) Amino acids, acylcarnitines, small molecules, antibodies Newborn metabolic screening, basic PK/PD clinical trial monitoring
Chemically Treated Lysis Substrate Cotton lint impregnated with protein denaturants & buffers 40 – 60 µL per spot (10–12mm circle) Genomic DNA, viral RNA, infectious pathogens Population genomics, HIV/HCV viral load monitoring, bio-banking
Volumetric Absorptive Matrix (VAMS) Porous polymeric hydrophilic tip (exact volume capture) Fixed 10 µL, 20 µL, or 30 µL tip capture Therapeutic drugs, immunosuppressants, steroids Quantitative LC-MS/MS TDM, home sampling without HCT bias
Lipid-Free Low-Background Media Purified cellulose with lipid-extraction pre-treatment 30 – 50 µL per spot Fatty acids, lipidomics, toxicological profiles Endocrinology research, specialized nutritional assessment

Note: Spot size and absorption time vary according to patient hematocrit (HCT) levels. All Surgeine DBS cards are manufactured under ISO 13485 quality controls and tested to comply with international bio-analytical validation guidelines. Contact our technical team for custom paper weight and sizing requirements.

Corporate Advantages

Why Leading Global Brands Choose Surgeine for OEM DBS Manufacturing

Since 2002, Surgeine Healthcare has specialized in medical disposable manufacturing and infection prevention solutions. Our vertically integrated manufacturing structure delivers decisive operational and economic advantages to global diagnostic companies, CROs, and public health agencies.

Select a core capability panel to explore how our manufacturing foundation supports your supply chain reliability and regulatory compliance.

Surgeine maintains an ISO 13485:2016 certified quality management system, with device families CE marked under EU MDR 2017/745. Every lot undergoes strict bio-burden, absorption rate, and mechanical integrity testing.

  • Full lot traceability from raw cellulose pulp to finished packaged kit
  • CE, BIS, SFDA, and ZED Gold accredited manufacturing facilities
  • Complete technical file and regulatory support for local market registration

Our dedicated internal testing laboratory evaluates substrate grammage, fluid flow rates, extraction recoveries, and chemical purity—ensuring zero background contamination across sensitive mass spectrometry assays.

  • In-house barrier, bursting strength, and purity analysis
  • Custom substrate formulation and chemical impregnation testing
  • Batch-specific Certificate of Analysis (CoA) issued with every delivery

With automated high-precision paper converting, 2D barcode inline printing, medical pouch sealing, and customized kit assembly under one roof, we eliminate intermediate vendor markups and supply delays.

  • Four state-of-the-art manufacturing plants spanning over 100,000 sq ft
  • Automated pouching and humidity-sealed foil packaging capabilities
  • Flexible production lines accommodating pilot trial lots or high-volume runs

We offer global partners complete private-label execution: customized artwork design, multi-language instructions for use (IFU), barcoded return mailers, and flexible kitting component selection.

  • Exporting to 25+ countries across Europe, Americas, Middle East, and Asia
  • Star Export House status recognized for global trade reliability
  • Custom packaging options optimized for direct-to-patient mailing
Manufacturing Superiority

The Surgeine Micro-Sampling Difference

Combining decades of medical device manufacturing experience with modern bio-analytical substrate expertise.

Substrate Purity

Using only 100% pure virgin cotton lint without chemical binders, guaranteeing clean baseline chromatograms across sensitive LC-MS/MS assays.

Volumetric Consistency

Tight manufacturing tolerances control substrate density and thickness, ensuring consistent spot absorption rates and minimal area variation.

Certified Sterility

Included safety lancets and skin prep materials carry full medical device CE marking, ensuring zero cross-contamination risk during sample collection.

Custom Barcoding

Direct thermal and inkjet 1D/2D DataMatrix printing directly on collection cards facilitates automated sample tracking and LIMS integration.

Active Moisture Barrier

Heavy-duty aluminum foil pouches and calibrated silica gel packets protect collected spots against humidity-induced analyte degradation.

Dedicated Regulatory Support

Our regulatory team assists global distributors with technical dossiers, import permits, and local health authority compliance filings.

Compliance & Trust

Global Quality Certifications Accompanying Every Shipment

In micro-sampling and diagnostic disposables, compliance is non-negotiable. Surgeine Healthcare operates under strict international regulatory frameworks. Our quality management system is certified to ISO 13485:2016, and our medical device lines hold CE marking under EU MDR 2017/745—building upon continuous CE compliance maintained since 2008. Additional quality credentials include SFDA, BIS, ZED Gold, and Star Export House recognition.

For global pharmaceutical sponsors, diagnostic laboratories, and government tender submissions, we provide comprehensive technical files, declarations of conformity, sterilisation validation reports, biocompatibility documentation, and batch-level certificates of analysis.

Contact Us to Request Quality Dossiers
CE Certificate EU MDR complianceCE Certificate
ISO 13485 Quality System CertificateISO 13485
ZED Gold Quality CertificationZED Gold
Star Export House RecognitionExport House
BIS Certification Medical DevicesBIS
Field Validation

What Global Research & Clinical Procurement Partners Say

★★★★★
“Surgeine’s OEM Dried Blood Spot kits transformed our decentralized trial operations. Card absorption uniformity across sites is excellent, and their custom UN3373 mailer packaging simplified subject compliance significantly.”
Dr. Marcus VanceDirector of Bio-Analytical Operations, European CRO
★★★★★
“As a neonatal screening center, card quality and zero background interference are paramount. Surgeine’s Whatman 903 equivalent cards deliver 100% batch consistency and punch cleanly in our automated equipment.”
Dr. Elena RostovaHead of Newborn Screening, Clinical Reference Laboratory
★★★★★
“Working with Surgeine for private-label DBS home collection kits has been flawless. Regulatory documentation for CE MDR compliance was thorough, and production lead times are highly dependable.”
David ChenVP of Global Procurement, Diagnostic Solutions Enterprise
Procurement FAQ

Frequently Asked Questions by Global DBS Kit Buyers & CRO Directors

Analytical stability in DBS sampling depends on filter card purity (such as 100% pure cotton cellulose with no chemical wet-strength additives), strict control over card drying times (typically 2-4 hours at ambient temperature), humidity control during transport using active silica gel desiccants, and matrix preservation chemistry. Surgeine's DBS cards comply with rigorous absorption uniformities, preserving proteins, small molecule drugs, DNA, and RNA for ambient transport without requiring cold-chain refrigeration.

Hematocrit bias occurs when blood viscosity alters spot spreading on standard filter paper. Surgeine addresses this by offering precision-calibrated collection cards, pre-printed volumetric target circles, optional volumetric absorptive micro-sampling (VAMS) device integration, and specialized chemical substrate coatings that ensure uniform sample dispersion across varying hematocrit ranges (20% to 65%).

Yes. Surgeine designs all turnkey Dried Blood Spot Kits with secondary sealable biohazard bags, outer rigid packaging, shock-absorbing mailers, and pre-printed UN3373 Biological Substance Category B markings required by IATA, postal services, and international bio-logistics carriers for ambient sample shipping.

We provide extensive OEM customization, including custom card printing with 1D/2D matrix barcodes, facility-specific logo branding, customized lancet penetration depth selection (e.g., 1.5mm to 2.2mm), tailored instructions for use (IFU) in multiple languages, pre-addressed return mailers, and specialized desiccant payload sizing.

All Surgeine DBS collection cards and micro-sampling components are manufactured within ISO Class 8 (100,000) and ISO Class 7 cleanrooms certified under ISO 13485:2016. Every production lot undergoes rigorous quality testing for microbial bio-burden, blood spot absorption rate, grammage uniformity, and background chemical interference.

Yes. The card dimensions, thickness, and rigid paperboard outer frames are engineered to standard industrial dimensions compatible with automated punchers (such as BSD600, Panthera-Puncher, and Wallac AutoDelfia systems), ensuring reliable card feeding and clean disk punching without paper fraying.

Global B2B & OEM Partnering

Accelerate Your Micro-Sampling Project with Surgeine OEM Expertise

Whether you are launching a global decentralized clinical trial, scaling a newborn screening initiative, or developing a private-label at-home diagnostic kit, Surgeine Healthcare provides end-to-end manufacturing support—from substrate formulation to final CE-certified kit packaging.

Contact our micro-sampling product engineering team today to request samples, technical specifications, or a competitive OEM quotation.

Surgeine Healthcare Global Micro-Sampling & Surgical Healthcare Solutions