Rapid & Persistent Efficacy
Achieves 2-minute broad-spectrum microbial kill with persistent 48-hour residual suppression on stratum corneum.
Engineered with 2% Chlorhexidine Gluconate (CHG) & 70% Isopropyl Alcohol (IPA). Single-use sterile swab sticks designed for pre-operative skin preparation, central line site insertion, and vascular access maintenance under ISO 13485 & CE MDR compliance.
Achieves 2-minute broad-spectrum microbial kill with persistent 48-hour residual suppression on stratum corneum.
Standardized liquid fill volumes (1.5ml to 26ml) eliminate sub-optimal skin saturation and active ingredient evaporation.
Manufactured under ISO 13485:2016, validated EtO sterilization, and continuous CE marking maintained since 2008.
Surgical Site Infections (SSIs) and Catheter-Related Bloodstream Infections (CRBSIs) remain among the leading causes of preventable hospital-acquired complications worldwide. For over two decades, global infection prevention guidelines—including those from the CDC, WHO, SHEA, and APIC—have systematically shifted recommendation from traditional povidone-iodine (PVI) towards Chlorhexidine Gluconate (CHG) formulated with alcohol.
Surgeine Healthcare’s DispoPrep™ CHG Swab Sticks combine the rapid, broad-spectrum bactericidal action of 70% v/v Isopropyl Alcohol (IPA) with the persistent, protein-binding residual protection of 2% w/v Chlorhexidine Gluconate. Unlike aqueous antiseptics that lose activity upon drying, CHG binds securely to the stratum corneum, creating a persistent chemical barrier that inhibits microbial regrowth for up to 48 hours post-application.
Select from single-stick and triple-stick configurations designed specifically for minor surgical procedures, vascular access maintenance, skin site preparation, and procedure pack integration.
Ideal for peripheral IV site preparation, blood culture draws, small incision prep, and pediatric vascular access maintenance.
Request Specification & PricingDesigned for central venous catheter (CVC) insertion, PICC line care, dialysis access prep, and interventional radiology access.
Request Specification & PricingFormulated for chest/abdominal incisions, minor orthopedic repairs, lumbar puncture site prep, and emergency room procedures.
Request Specification & PricingDetailed volumetric, packaging, and microbial efficacy metrics for clinical evaluators, GPO sourcing directors, and regulatory submission managers.
| Model / SKU | Fill Volume | Active Ingredients | Approx. Coverage Area | Handle & Head Materials | Sterilization & Shelf Life |
|---|---|---|---|---|---|
| DispoPrep™ Micro (DP-SS15) | 1.5 mL ± 0.1 mL | 2% w/v CHG + 70% v/v IPA | 10 cm × 10 cm (100 cm²) | Polypropylene Handle / Medical Polyurethane Foam | EtO Sterile / 24 Months |
| DispoPrep™ Mid (DP-SS30) | 3.0 mL ± 0.2 mL | 2% w/v CHG + 70% v/v IPA | 15 cm × 15 cm (225 cm²) | High-Rigidity ABS / Non-linting Medical Sponge | EtO Sterile / 24 Months |
| DispoPrep™ Max (DP-SS50) | 5.0 mL ± 0.25 mL | 2% w/v CHG + 70% v/v IPA | 20 cm × 20 cm (400 cm²) | Reinforced Medical PP / Double-Layered Polyurethane | EtO Sterile / 24 Months |
| DispoPrep™ Triple Pack (DP-SS33) | 3 × 3.0 mL Swabs | 2% w/v CHG + 70% v/v IPA | Sequential Multi-Site Prep | Color-Coded Handles / Polyurethane Head | EtO Sterile / 24 Months |
| DispoPrep™ Tinted Series | Custom Volumes (1.5–10.5mL) | 2% CHG + 70% IPA + FDA-Approved Tint | Variable Procedure Area | Impact-Resistant Polymer / Non-shredding Foam | EtO Sterile / 24 Months |
Note: Tinted variations contain medical-grade, non-toxic orange or teal dye for visual verification of prep boundaries. All formulations undergo HPLC assay validation and USP <51> antimicrobial preservative efficacy testing.
As health systems transition toward stringent zero-tolerance protocols for hospital-acquired infections (HAI), the global market for pre-operative CHG swab sticks and skin applicators is undergoing major structural changes. Medical buyers must navigate shifting regulatory, technological, and supply chain drivers.
Explore the four primary vectors defining the next generation of pre-operative skin preparation procurement:
Bulk antiseptic bottles and reusable cotton swab bowls are being aggressively phased out across North America, Europe, and the Middle East due to high cross-contamination risk and human error in dilution.
Global regulatory bodies are reclassifying antiseptic skin preparation devices into higher-risk medical device or drug-device combination categories, elevating compliance standards for importers.
Traditional ampoule-based applicators that contained internal glass ampoules present safety hazards to surgical staff upon crushing. Future product development emphasizes glass-free fluid containment.
Hospital purchasing networks (GPOs) are actively shifting away from single-region supplier dependency, prioritizing qualified medical manufacturers in India with robust vertical integration.
Surgeine Healthcare has maintained a single discipline since 2002: engineering superior sterile barriers and infection prevention products for the operating theater.
We go beyond standard commodity supply to deliver documented quality, logistical consistency, and custom product development.
Engineered multi-layer aluminum foil blister packaging prevents Isopropyl Alcohol evaporation, securing a 2-year shelf life under tropical storage conditions (Zone IVb).
Medical-grade, non-abrasive polyurethane sponge density allows aggressive skin friction without shedding fibers or tearing on micro-abrasions.
Demonstrated >3-log10 reduction (99.9%) of skin flora within 2 minutes of application, including MRSA, VRE, and Acinetobacter baumannii strains.
Available as standalone sterile units or bulk-packaged non-sterile components for sterile tray assemblers and procedure kit packing facilities.
Validated per ISO 11135 standards with residual EO/ECH levels strictly below EN ISO 10993-7 thresholds, protecting patient tissue safety.
Dedicated regulatory affairs team providing certificate of analysis (CoA), biocompatibility reports, stability data, and tender compliance matrixes.
Regulatory integrity is built into every layer of our operations. Surgeine Healthcare operates under ISO 13485:2016 quality management standards. Our product portfolios maintain CE marking under EU MDR 2017/745, alongside BIS certification and ZED Gold recognition for manufacturing excellence.
For international buyers and government tender submissions, we provide comprehensive batch traceability, sterilization release certificates, analytical chemical testing reports, and custom-branded export packaging.
CE Certificate (EU MDR)
ISO 13485:2016
ZED Gold Certified
Star Export House
BIS CertifiedDistributors can leverage our established proprietary brands or partner with us for full private label custom manufacturing.
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OR Swift™ Room Turnaround SolutionsComprehensive answers addressing concentration parameters, regulatory standards, sterilization, and custom private-label procurement for CHG Swab Sticks.
DispoPrep™ CHG Swab Sticks contain a pre-measured solution of 2% weight/volume (w/v) Chlorhexidine Gluconate and 70% volume/volume (v/v) Isopropyl Alcohol. The mechanism of action is dual-stage: Isopropyl Alcohol acts immediately by denaturing cell proteins and rapidly killing superficial microorganisms upon contact. Simultaneously, Chlorhexidine Gluconate disrupts bacterial cytoplasmic membranes, causing leakage of intracellular contents and cell death. Crucially, CHG binds tightly to the epidermal proteins of the skin, offering persistent antimicrobial activity that suppresses bacterial regrowth for up to 48 hours, even in the presence of blood and body fluids.
Clinical trials and major health guidelines (including CDC, SHEA, and APIC) demonstrate that 2% CHG with 70% IPA reduces surgical site infections and central-line-associated bloodstream infections significantly more effectively than povidone-iodine. PVI requires up to 2 minutes to dry before achieving bactericidal activity and is easily neutralized by organic blood proteins. Furthermore, PVI lacks long-term residual activity once wiped or dried. CHG provides persistent suppression, is not inactivated by organic matter, dries quickly due to the IPA component, and provides clear skin visualization.
Isopropyl Alcohol is highly volatile and prone to evaporation through standard medical plastics. Surgeine utilizes high-barrier, multi-layer aluminum foil peel pouches engineered with specialized polymer laminate layers. Each pouch undergoes hermetic heat sealing and automated leak-burst testing to ensure zero solvent transmission over the 24-month shelf life, preserving exact solution concentration and volume across Climatic Zones I through IVb.
Selecting the correct volume depends on the anatomical prep area required:
• 1.5 ml Swab Stick: Best for minor venipuncture sites, peripheral lines, blood culture collection, and small surgical incisions (up to 10cm x 10cm coverage).
• 3.0 ml Swab Stick: Recommended for central venous catheter (CVC) insertion, PICC maintenance, femoral line dressings, and minor biopsies (up to 15cm x 15cm coverage).
• 5.0 ml Swab Stick: Designed for mid-sized surgical incisions, laparoscopic port prep, lumbar punctures, and pediatric surgical prep (up to 20cm x 20cm coverage).
• 10.5ml / 26ml Applicators: Recommended for major orthopedic, abdominal, cardiac, and thoracic surgical prep requiring wide coverage areas.
Yes. Surgeine Healthcare is a leading OEM and private label partner for medical brand owners, GPOs, and distributors worldwide. We offer complete OEM customization, including custom swab handle lengths, tinted solution options (orange, teal, or clear), branded outer packaging, multi-language artwork adaptation, UDI barcode printing, and bulk non-sterile supply for insertion into custom surgical procedure packs (CPKs).
CHG Swab Sticks are sterilized using validated Ethylene Oxide (EtO) processes compliant with ISO 11135 specifications. EtO cycle parameters are meticulously controlled to ensure complete sterile barrier penetration without degrading the active Chlorhexidine Gluconate molecule or damaging packaging seals. Residual EO and Ethylene Chlorohydrin (ECH) testing is systematically conducted according to ISO 10993-7 to guarantee complete biological safety.
Surgeine provides a comprehensive regulatory dossier to support fast-track registration with regional health authorities (such as SFDA, MoH, US FDA, EU MDR notified bodies). Documentation includes ISO 13485:2016 certificates, CE Mark Declarations of Conformity, Certificate of Analysis (CoA) per batch, accelerated and real-time stability study reports (per ICH guidelines), biocompatibility evaluation reports (ISO 10993), and EO sterilization validation summaries.
Whether you require standard DispoPrep™ CHG Swab Sticks, customized volume applicators, or OEM private-label contract manufacturing, our global export team is ready to assist your technical and commercial evaluation.
Contact our product specialists today for technical datasheets, samples for clinical evaluation, regulatory dossier reviews, and wholesale volume quotes.
